For more than three decades, Pilot Crushtec has been a cornerstone in the Southern African crushing, screening and materials handling industry. But as any operator will tell you, this is a company that offers far more than machines, it delivers reliability, expertise and a partnership built on trust.

From quarrying and mining to recycling, infrastructure and construction, Pilot Crushtec has consistently provided solutions that are both practical and innovative. Their equipment range comprises jaw crushers, cone crushers, vertical shaft impact (VSI) crushers, impact crushers, screens, conveyors, feeders, hoppers, dust suppression units and lighting towers, and is complemented by modular plants and bespoke materials handling solutions, all designed to meet the exacting demands of the market.

Crushing and screening, done right

Whether mobile or static, Pilot Crushtec’s crushing solutions are designed for primary, secondary or tertiary applications. Their screening solutions, available as single or multi-deck systems, are equally fit for purpose, allowing operators to effectively separate materials to exact specifications. Every machine reflects a deep understanding of the industries they serve – and the challenges operators face daily.

Materials handling and stockpiling

It is often the invisible systems, the conveyors, feeders and stockpiling solutions that keep operations running smoothly. Pilot Crushtec’s modular, semi-mobile conveyors allow materials to flow seamlessly between feeders, crushers and screens, ensuring minimal downtime and maximum operational efficiency.

Innovation in recycling: Pilot Modular Glass Plant

One of the company’s standout innovations is the Modular Glass Recycling Plant. With glass being one of the world’s most recyclable materials, Pilot Crushtec has developed a modular solution that turns discarded bottles into high-quality cullet and sand. The plant’s pre-designed modules reduce setup time, while the modular belt feeder ensures controlled input into the system.

Within the plant, the IC50 horizontal impact crusher processes glass at variable speeds, producing consistent cullet or increased fines depending on requirements. A double-deck screen then accurately separates crushed glass into fractions, while the VS100 vertical shaft impact crusher provides superior shaping and sand production. The refined material is used across industries, from new glass production and fibreglass insulation to construction aggregates, filtration media and decorative applications.

Agriculture is increasingly recognising the value of recycled glass, particularly in international markets where sustainability and resource efficiency are priorities. Finely crushed glass, often referred to as glass sand, is used in specialised applications where drainage, durability and consistency are critical. In parts of Europe, North America and Australia, recycled glass is incorporated into agricultural drainage systems and soil structures, improving water movement and soil performance without breaking down over time. These applications highlight how a material once regarded as waste can support more efficient, sustainable practices beyond its traditional uses.

The plant’s modular design is scalable, allowing operators to grow capacity as demand increases, a practical demonstration of environmental responsibility meeting commercial opportunity. Recycling glass in this way not only reduces landfill volumes but also creates a marketable product, turning waste into value.

 

Trust built over 30 years

Pilot Crushtec’s success is not only measured by the machines on site but by the support behind them. Knowledgeable application advice, a seamless sales experience and legendary after-sales support have underpinned the company’s continuous growth and sustainability. Their approach is simple: provide solutions that create real value, foster long-term relationships, and ensure every customer feels confident in the equipment and expertise on offer.

Over 30 years, Pilot Crushtec has proven that in an industry driven by machines, it is trust, reliability and service that truly set a company apart.

For more information, contact them on (+27)11-842-5600 or visit www.pilotcrushtec.com to see their full range of crushing and screening solutions.